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Modular Construction Providing an Ease of Design Assimilation

Modular construction

Modular construction an alternative method of construction provides speed, savings, and sustainability. In this regard, Modcon Group’s design revolution, with an approach that’s breaking down barriers and fast-tracking the process of owning an architecturally designed home or commercial project is quite noteworthy.

Modcon Group is a fully integrated building solution provider with extensive modular and traditional construction experience who can design, supply, transport, & install your project on-time and on-budget. The services are combined with traditionally constructed elements for a hybrid approach that offers the best of both modular and traditional. Innovative modular solutions.

Modcon Group is inspired by the endless potential of prefabricated modular architecture. They create stunning, sustainable commercial and residential projects. They are also one of the leading names in turnkey medical engineering and hospital construction in the Middle East, Asia& Africa.

The company have a proven track record in delivering innovative custom builds using the sophisticated prefabricated building methods. The Modular construction team has the skill set to provide a high quality, personal and professional experience in each stage of design and building journey.

Case Study Project 1 – Govt of Karnataka Koosamma Shambhu Shetty Memorial Haji Abdullah Mother & Child Hospital – Udupi

This is a unique and ‘the first of its kind’ Public Private Partnership Hospital Project in the whole of India, especially in the state of Karnataka wherein State Govt and a private entrepreneur have joined hands to provide world class healthcare delivery to the poor people of Karnataka.

This path breaking hospital project is built by a distinguished healthcare entrepreneur Padmashree Dr BR Shetty for the poor people of Udupi, as a philanthropic project. Dr BR Shetty is also a pioneer of international repute and was instrumental in launching the much renowned NMC Healthcare hospital chain, which has more than 88 healthcare facilities in more than 10 different countries. NMC Healthcare, the only FTSE 100 Company on London Stock Exchange among the GCC Countries, has now become the gold standard in healthcare delivery across the world.

The brief was to plan a hospital with standard facilities and yet same time be able to accommodate as much as possible patients. To speed up construction technology, BR life awarded the hospital construction project to Modular Concepts India Pvt. Ltd.

Prefabrication & Modularization

While modules are being manufactured in Modular concepts factory in Mangalore, site work is occurring at the same time. This allows for much earlier building occupancy and contributes to a much shorter overall construction period, reducing labor & supervision costs. Saving even more time and money, nearly all design and engineering disciplines are part of the manufacturing process.

The hospital building is composed of 224 modules manufactured in the company’s mafacturing facility at Mangalore. Module Production started December 2016, 224 Modules manufactured in just 89 days & set crews utilized one of the largest crawler cranes made and strategically planned its central location to set each of the 224 modules. the module erection finished within 21 days. The total completion of the hospital in 13 months.



Healthcare services – A Women’s Health Care Center

Lobby -Being a mother & child care hospital, the Interiors of the Main Lobby has been designed with a sense of femininity which is introduced via soft looks, light colours and discreet lighting.

The Hospital offers a dedicated entrance, welcoming double height space and the Reception itself has a very playful area for kids while the moms are busy interacting with Reception Managers. The soft curves in the flooring patterns and pink colours gave a very soothing effect to match the theme of mother & child hospital.

Case Study Project 2 – Avitis Super Specialty Hospital – NEMMARA, PALAKKAD INDIA

Set up in a calmingly beautiful and pristine 30-acre campus atop a small hill in Nemmara, Palakkad, the famous granary of Kerala, avitis coalesces the best of nature, faculty, technology and infrastructure to provide world-class treatment and care in a cheerful and green environment. The facility aims to transform lives by bridging the unmet clinical gaps in the region.

The region is characterised by a vast segment of people who are highly health conscious, well aware of the latest trends in medical science and uncompromising on their healthcare.

Avitis is proposed as a 200-bed facility that will provide a comprehensive range of tertiary super specialty medical care in its initial phase of operation. We aspireto progress and evolve into a quaternary hospital with several centres of excellence that will promote and encourage in-depth study, research, innovation and leading edge medical solutions and care.

The Reinforced concrete structural elements constitute the basement floors and ground floor. The upper floors above the ground floor are of steel modular system. Modules are manufactured from Palakkad factory.

Prefabricated Prefinished Volumetric Construction

Modcon Group has vast experience in prefabricated hospitals and modular medical buildings. Modular hospitals are a much better business decision. Extendable. Customizable. Relocatable. And very ROI-friendly – with occupancy at far lower cost than a traditional building, and productivity increase up to 50%.

The hospital building is composed of 200 modules manufactured in the company’s mafacturing facility at Nemmara – Palakkad. Module Production started August 2016, 200 Modules manufactured in just 70 days the module erection finished within 18 days. The total 12 months start to finish.

Centralised HVAC chiller system

Centralised HVAC chiller system, currently set 3×200 tonnages crew chiller with 70% diversity which offloads a splendid cooling atmosphere. Central air conditioning systems serve multiple spaces from one base location. These typically use chilled water as acooling medium and use extensive ductwork for air distribution.

Modular Operation Theatre

Design and Installation of Modular Operating Room Systems for Surgical, Intensive care and Recovery Units. Modular Operating rooms with smooth and seamless walls, Ceiling with integrated room lighting & air flow management, Surgeons control panels, Isolated power supply system’s – to ensure particle counts are within approved limits to ensure sterility and thereby safety for patient and staff.

For panel walls and ceilings, we use stainless steel of the highest quality, which meets international standards and the highest requirements of the health care system. Apart from this, Glass, High Pressure Laminate (HPL) etc used. Glass due to its high safety and hygienic qualities as well as custom design graphics made the hospital environment more friendly. In combination with our lighting concept, both hospital staff and patients benefit from higher well-being and concentration.

Case Study Project 3 – Khalifa bin zayed al nahyan hospital Seychelles

30 bed hospital specialised in women and children care including Operating rooms, ICU’s, Radiology dept. and all support service facilities.

Prefabricated Prefinished Volumetric Construction

Almost 90% of construction process is carried out from Modular Concept’s factory at Dubai including fit-out & MEP (Mechanical, Electrical & Plumbing) works, the module then be transported to Seychelles.

Simultaneous onsite preparation and offsite manufacturing cuts build times by as much as half. Modules are weather-sealed transported by ship to Seychelles from Dubai. The module frames are extremely strong, very durable and designed to stack.

Project Duration

Start to finish : in 8 Months

The Khalifa Bin Zayed Al Nahyan Foundation has inaugurated the ShaikhKhalifa Bin Zayed Al Nahyan Hospital, built at the cost of Dh23 million, in the Seychelles.

The move comes in line with the directives of President His Highness Shaikh Khalifa Bin Zayed Al Nahyan and His Highness Shaikh Mohammad Bin Zayed Al Nahyan, Crown Prince of Abu Dhabi to deliver humanitarian and development aid to Seychelles and support the health sector in the country.


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